SMHcoders FZ LLC · Abu Dhabi · Industrial software +971 52 991 9203Sales@SMHcoders.com
Products/06/Plant OTS
Live demoOperations · Training

Train on the plant before you touch it.

The whole plant in 3D, driven by a live process model: every pump, valve, filter and membrane rack clickable, every value moving. Trainees operate it; an instructor quietly injects faults; the equipment library takes each machine apart, step by step.

PLANT OTS · 06Live demo
Objective

Give operators hours on the plant — start-ups, upsets, trips and recoveries — without risking the real one, and make every piece of equipment understandable from the inside.

Built fromYour P&IDs · IO list · mimic
RunsBrowser · touch display · offline
SimulationPlant-wide, live tags
SessionsPrivate per trainee
01/ LiveInteractive · runs in your browser

Be the instructor. Watch the trainee screen.

Left is the instructor station, right is what the trainee sees. Inject a fault — the trainee only gets the symptoms: a pressure creeping up, a conductivity alarm, a pump that won't hold. Then try the 3D plant itself below.

  • Simplified RO train model — the full simulator covers the whole plant
  • Faults are hidden from the trainee side
  • Diagnose from trends and alarms, as on shift
02/ ScreensFrom the live demo

The demo plant, as trainees see it.

A brackish-water RO training plant: pretreatment, dosing, four RO trains, degassing, product and utilities. Drag or scroll the strip.

Plant OTS — The whole plant
Plant OTS · The whole plant
SCREEN 01The whole plant

Every area on one site — pretreatment to product — each item clickable with a live faceplate.

Plant OTS — An RO train, running
Plant OTS · An RO train, running
SCREEN 02An RO train, running

Racks, high-pressure pumps, valves and instruments with live values and statuses.

Plant OTS — Multimedia filters
Plant OTS · Multimedia filters
SCREEN 03Multimedia filters

Filters in service with differential pressure, backwash sequencing from the common control.

Plant OTS — Instructor station
Plant OTS · Instructor station
SCREEN 04Instructor station

Feed conditions, hidden fouling and fault injection — invisible to the trainee.

Plant OTS — Equipment learning library
Plant OTS · Equipment learning library
SCREEN 05Equipment learning library

Interactive models of the plant's own equipment types.

Plant OTS — Inside a high-pressure pump
Plant OTS · Inside a high-pressure pump
SCREEN 06Inside a high-pressure pump

Guided steps, cutaway, explode and a parts catalogue for every model.

03/ Live 3D plantrosim.smhcoders.click · your own private session

Walk the plant yourself.

Start an RO train, open the instructor station with I, inject a fault, then press B for the equipment library. Every browser tab gets its own private simulator.

  • Hover or click any equipment; double-click to zoom
  • Search with /, help with ?
  • Best on a desktop browser — it's a full 3D plant
04/ CapabilitiesOperations · Training
01
The whole plant, generated

Pretreatment, dosing, every RO train, flushing, degassing, product, brine and utilities — laid out from a layout file, so a repeated section is written once and a new train is one more value.

02
A live process model underneath

Flows, pressures, conductivity, levels and recovery all come from a plant-wide dynamic model streaming live tags — nothing in the scene is a canned animation.

03
Instructor station

Feed salinity and temperature, hidden membrane fouling, CIP and membrane replacement, and fault injection: trip a motor, stick a valve, fail or drift an instrument.

04
Faults show up as symptoms

Trainees never see the fault list. They see process behaviour and alarms — and have to diagnose it, like on shift.

05
Equipment learning library

Interactive 3D models — RO vessel and membrane, high-pressure pump, centrifugal pump, multimedia filter, cartridge filter, dosing pump, butterfly valve, mag flowmeter — with guided steps from theory to LOTO and maintenance.

06
Cutaway, explode, operate

Every model can be cut away, exploded part by part, run with flow arrows and operated live; a faceplate's learn button opens the model for that very piece of equipment.

07
Built for the control room wall

Search, hover, double-click to zoom, alarm-to-equipment jumps, keyboard shortcuts and a large-controls mode for a big touch display.

08
Open and modular

A Python process model and a three.js scene, no internet needed — with the simulated controller designed to give way to the real PLC and SCADA later.

05/ Workflow

Your plant, generated — not modelled by hand

The demo is a brackish-water RO plant. Yours can be any process: the layout, the tag numbering, the equipment library and the scenarios are built from your own documents.

Step 01Send your plant

P&IDs, IO list, mimic or HMI photos, control philosophy and procedures.

Step 02Layout generated

Equipment, instruments and pipes laid out from templates — numbered to your tag convention.

Step 03Process model

Tuned to your design data: pump curves, membranes, dosing rates, setpoints.

Step 04Scenarios

Start-up, shutdown, upsets and faults written from your procedures and incident history.

Step 05Deliver

On your training display and trainee browsers, offline-capable, with the sources handed over.

06/ EvidenceFrom the delivery record
159
Clickable items

In the demo plant — every one with a live faceplate.

8
Equipment models

Guided steps, cutaway, explode and parts catalogue.

4 Hz
Live tag stream

From the plant-wide model to the 3D scene.

1 / tab
Private simulator

Every trainee runs their own plant.

Proof of concept · your data

See it on your plant.